Restoring Power and Performance: Walter Payton Power Equipment Refurbishes 2012 Broderson IC-80
At Walter Payton Power Equipment, we know that keeping your crane in peak working condition is essential to maintaining efficiency and productivity on the job site. When faced with the choice between purchasing a new crane or refurbishing an existing one, many customers opt for our expert refurbishment services. Not only is this approach cost-effective—saving up to 50% compared to a new crane—but it also delivers a faster turnaround time, getting your equipment back to work in just a few months.
This recent partial refurbishment of a 2012 Broderson IC-80 Carry Deck crane is another example of the quality service Walter Payton Power Equipment provides. Completed by our team of skilled technicians, this low-hour 13-year-old machine had suffered severe rust damage. Through our meticulous refurbishment process, we restored it to near-new condition, ensuring many more years of reliable operation.
The Refurbishment Process
The process begins with a comprehensive visual inspection and functional operation testing. Inspection process includes, but not limited to, turntable bearing inspection and testing. After identifying the necessary repairs, we work closely with the customer to determine the best course of action to maximize the crane’s performance and longevity while staying within budget and timeframe. Once finalized with the customer, the refurbishment is performed by our own in-house personnel following the original manufacturer’s guidelines and then delivered back to the customer.
Here’s what our expert crane technicians accomplished on this particular crane’s refurbishment:
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Structural Restoration: Replaced the main boom section and jib to ensure optimal lifting capacity.
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Hydraulic System Upgrades: Rebuilt the telescope cylinder, replaced all wear pads and sheaves, and addressed multiple hydraulic leaks.
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Safety and Stability Enhancements: Replaced two of the four outrigger beams and replaced the hoist cable to reinforce lifting safety.
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Operator Comfort & Controls: Installed a new operator seat, replaced the turn signal assembly, and replaced the park brake for improved usability.
- Mechanical and Electrical Overhaul: Performed a full preventive maintenance service, including Alternator replacement and miscellaneous electrical wiring repairs.
- Final Touches: Sandblasted, primed, and repainted the entire crane before applying all-new safety decals and annual inspection.
Why Choose Refurbishment Over Replacement?
Refurbishing a crane at Walter Payton Power Equipment comes with several advantages:
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Significant Cost Savings: A refurbishment can save at least 50% compared to buying a new crane.
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Faster Turnaround: While purchasing a new crane can take 6 months or more, our refurbishment process typically takes about two months, minimizing your project’s downtime.
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Extended Equipment Lifespan: Restoring your crane ensures continued productivity and reliability without the expense of a full replacement.
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Certified Quality Assurance: As an Authorized Manitowoc Encore facility, we adhere to the highest industry standards. Our in-house expertise allows us to refresh Manitowoc products with OEM-approved methods, ensuring your crane meets or exceeds factory specifications.
Trust the Experts
With a state-of-the-art facility and decades of experience, Walter Payton Power Equipment is your trusted partner for crane rebuilds and refurbishments. Whether your equipment needs minor repairs or a complete rebuild, our team is dedicated to restoring its full potential.
For expert crane refurbishments, contact one of our Authorized Rebuild Centers:
Illinois (Riverdale)
24/7 Phone: 800-922-5508
Address: 930 W 138th Street
North, Central, Southwest Indiana / Western Kentucky
24/7 Phone: 765-482-4145
Address: 3847 Heritage Drive, Lebanon, IN 46052